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A Foundation of Innovation

The Technology Behind The Solutions

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Lithium-ion Battery Innovation

At Flux Power we're revolutionizing battery solutions by combining state-of-the-art cell technology, our proprietary Battery Management System (BMS) and a versatile modular design into a single, cohesive platform.
 

Our technological solutions offer unparalleled energy delivery and safety, enhanced by our BMS that optimizes performance and extends lifespan through real-time monitoring and adjustments.

 

 

Our Commitment To Quality:

At Flux Power, we are committed to empowering our partners and customers with advanced, sustainable technological solutions. We provide quality products that exceed customer expectations by continuously improving our quality management system. We strive to enhance customer satisfaction by meeting requirements, providing excellent service, and building scalable solutions. Our dedication to creating a great workplace environment fosters innovation and continuous improvement, ensuring we set and redefine new sustainable standards in the energy landscape.

View our ISO 9001:2015 Certificate

 

 


Modular Design

 
Optimized Flexibility & Versatile Customizability:

Our battery technology is designed with the flexibility to meet the energy requirements of diverse industries and applications, such as material handling vehicles and ground support equipment. Our batteries are designed with modular components which facilitate design flexibility that is adaptable to various applications. This enables our energy systems to efficiently support the varying Class 1-3 lift equipment that the material handling industry offers as well as the variety of baggage carts, tugs and other types of GSE in the airline industry.
 
 
Enhanced Durability & Reduced Downtime:

Our battery design is focused on simplifying maintenance, allowing components to be serviced or replaced quickly when necessary. This reduces operational interruptions and associated costs, maintaining productivity with minimal downtime. This approach not only keeps systems running smoothly but also extends the overall lifespan of the battery, ensuring a better total cost of ownership.
 
 
Increased Longevity & Adaptive Scalability:

Our battery solutions excel in longevity and scalability, making them versatile solutions capable of expanding into various industries. Our battery systems are not only built to last but are also adaptable enough to meet changing and diverse industry demands. This flexibility allows for our technology to be integrated seamlessly into new markets, supporting a wide range of applications that require reliable and scalable energy solutions.
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Intelligent BMS

 

Intelligent Cell Balancing:

Actively monitors and balances the charge across all cells within a battery pack. This ensures each cell operates within its optimal range, preventing overcharging or deep discharging scenarios, therefore enhancing the overall efficiency and lifespan of the pack.

Outlasts

Temperature Monitoring:

Designed to efficiently monitor and control cell temperature, incorporating advanced heating and cooling mechanisms to ensure optimal battery performance, enhancing safety, and extending the operational lifespan of our batteries.

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Outlasts

Enhanced Safety:

UL Listed and designed for safety, continuously monitoring key operational parameters such as voltage at the individual cell level. If any anomalies are detected that could lead to unsafe conditions. The system intervenes by adjusting the operational limits or, if necessary, shutting down the battery to prevent damage or hazards.  

Outlasts

Optimized Performance:

Through real-time data analysis and adjustments, our BMS ensures the battery operates in its most efficient state. This not only maximizes performance but also conserves energy, leading to longer run times and reduced energy costs.


 

LiFePO4 Chemistry

Longer Lifespan

Achieves longer life cycles and endures thousands of charge-discharge cycles before the end of its life, lowering downtime, and operating costs.

Energy Efficiency

Stores more energy vs lead acid, achieves longer runtimes, stays at a consistent voltage for peak performance, and minimizes charging breaks.

Truly Sustainable

Free of hazardous lead, acid, nickel, and cobalt, making our lithium-ion batteries a truly sustainable and ethical energy solution.

Faster Charging

Charges in 1-3 hours versus 8+ for lead acid, speeding up equipment, enhancing efficiency and reducing the need for spares.

Low Maintenance

Low maintenance, saving time and resources, lowering ownership costs, and eliminating downtime from maintenance.

Stable Temperatures

Very stable due to phosphate-based cathode material, which withstands high temperatures without decomposing. 

 

Battery Testing

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  • Capacity and Discharge Testing: Verifies that the battery can hold and deliver the specified amount of energy.

  • Charge and Discharge Rate Testing: Ensures the battery can be charged and discharged at the rates required by the application without overheating or degrading prematurely. 

 

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  • Temperature Cycling: Exposes the battery to extreme temperatures to ensure performance remains consistent across a range of operational climates.

  • Thermal Shock Testing: Rapidly changes the temperature to test the battery's ability to withstand sudden thermal changes without damage.
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  • Vibration Testing: Simulates the vibrations and shocks the battery might encounter during extreme operation and transportation to ensure structural integrity.

  • Drop Tests: Assesses the battery's durability when subjected to impacts, ensuring the casing and internal components remain intact and functional.

  • Crush Tests: Determines the battery's ability to withstand heavy external pressures without leaking or catching fire.
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  • Short Circuit Testing: Ensures the battery can withstand a short circuit condition without leading to fire or explosion.

  • Overcharge and Over-discharge Testing: Tests the battery's ability to safely handle conditions beyond its normal operational range.
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  • Quality Testing: Ensures the battery meets specific international and domestic safety standards and regulations, which may include certifications like UL (Underwriters Laboratories), UN Testing, and others relevant to the operation and transportation of lithium-ion batteries. 

  • UL 2580 | UL 2271 | UL 583 Type EE | UN 38.3

End-Of-Life Recycling and R&D

End-Of-Life Battery Recycling

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In partnership with one of the leading recycling firms in our industry, we will be utilizing a unique liquid solution and shredding process to ensure every component of our end-of-life batteries is meticulously separated and recycled. This will revitalize minerals and compounds, reflecting our commitment to a circular economy where nothing is wasted.

Embodying our vision, everything will be valued, and each material will find a new purpose. Together, with our industry-leading partner, we will not merely recycle batteries; we will actively safeguard our planet for future generations, ensuring sustainability and innovation in recycling.

Second-Life Research and Development

Testing

As part of our commitment to sustainability and resource conservation, we are exploring the potential of second-life applications for batteries used in material handling and ground support equipment. By repurposing these batteries as stationary energy storage systems, we can potentially extend their useful life beyond the typical end of life.

This approach not only reduces waste but also diminishes our reliance on new material production and mining. Our efforts in recycling these batteries for less demanding applications underscore our dedication to environmental stewardship and sustainable energy solutions.

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The Fight For Clean Energy: Lithium-Ion Batteries vs. Hydrogen Fuel Cells

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